Flender National Distributor

All Torque Transmissions has been appointed as national distributor for the complete range of Flender couplings, and we are supporting this partnership in the best way we can.

We are keeping stock of Flender N-Eupex, Zapex, N-Bipex, and Arpex complete couplings in every one of our branches, along with their corresponding replaceable elements. As a result, lead times for supply are greatly reduced.

N-Eupex Pin Coupling

In addition, Flender Fludex and Rupex couplings complement the complete range. These specialised items available are upon request.

Fludex Fluid Coupling

Each of our branches is also able to assist with technical support for the Flender coupling range.

We are proud to be able to make this national announcement. Our partnership with Flender has already existed for decades. This strengthening – and our stock commitment – will keep the time from ordering to supply to a minimum.

Telcomec Electromagnetic Clutches

telcomec gdf

Founded in 1993, Telcomec’s range of pneumatic and electromagnetic tooth clutches has propelled it into the top tier of manufacturers.

The range is complete, with pneumatic couplings, electromagnetic tooth clutches, disc clutches, clearance-free electromagnetic brakes and multi-plate mechanical clutches.  The GDF series of electromagnetic tooth clutches even has a torque spread of 40Nm to 16,000Nm!

Features of Telcomec toothed clutches

  • Telcomec electrically commanded toothed clutches transmit drive through a pair of toothed rings, which mesh and disengage under the control of a coil which generates a magnetic flux.
  • The toothed clutches, for electrically released versions, transport the motion without current and let it supply freely by the electric coil.
  • Toothed clutches have no contact between the two toothed surfaces when the drive is disengaged.  This helps eliminating residual torque and enables the toothed clutches to rotate at high speeds.
  • The toothed clutches can run dry or wet.

Technical department

Telcomec’s in-house technical department is available to capitalise upon consistent materials development in the quest for even further suitable applications.  We are in contact with them where customers are looking for something that isn’t in the catalogue, and they have engineered a bespoke clutch to suit specific requirements.

All Torque has been a distributor for Telcomec for many years, and we are proud to represent them in the Australian market.

telcomec2

Dust Ignition Proof Electric Motors

All Torque Transmissions strategic partner WEG Electric Motors is a market leader in the field of dust ignition proof (DIP) electric motors. WEG W22 Ex-tb DIP motors carry the following certifications:

  • IECEx BAS 10.0099X
  • BASEEFA
  • IEC/AS 60079-0, 60079-15, 60079-31
  • AS1359.5 compliant (MEPS and High Efficiency)

Applications

DIP electric motors are an excellent option for application in the processing of grain, cereal, textile fibre, powder paint, and polymers. They offer reliability and safety in the presence of combustible dust in suspension or in layers (up to 5 mm).

Standard Features

  • Three-phase, multivoltage, IP66, TEFC
  • Premium Efficiency – complying with IE3 efficiency levels according to IEC60034-30
  • Output: 4 to 387 kW
  • Number of Poles: 2, 4, 6 and 8
  • Frames: 160M to 355M/L
  • Mounting: B3T
  • Voltage: 380-415/660V
  • BMC 6-pin terminal block
  • Class “H” insulation (ΔT = 80K)
  • Continuous duty: S1
  • Design N
  • Temperature classification:
  •           – Zone 21: Maximum motor guaranteed external surface temperature T125 °C.
  •           Temperature limitation due to the presence of dust clouds (for materials with ignition temperature above 125° C) and presence of dust layers (up to 5mm).
  •           Note: On VFD Application, motor temperature class is ΔT = 160° marking: II 3D T160 °C.
  • WISE® (WEG Insulation System Evolution) insulation system – Suitable for inverter duty applications*
  • Thermal Protections: Thermistors (PTC)1 per phase for tripping at 140 °C
  • Ambient temperature: 40 °C, at 1000 m.a.s.l
  • Squirrel cage rotor / Aluminium die cast
  • Shaft Seal: Double Lip Oil Seal for frames 160M to 200L and WSeal for frames 225S/M to 355A/B
  • Joints Seal: Permatex
  • Rubber Drain Plugs
  • Painting Plan: 203A (meets the C2 – high corrositivity category of the ISO 12944:2)
  • Stainless steel nameplate AISI 304
  • Fan Covers: cast iron made for frames 160M to 355A/B
  • Conductive Plastic or Aluminium Fans
  • Regreasing nipple
  • Metric thread cable main entries on the terminal box, supplied with plastic plug (only for transporting and storage). When supplied with two entries, one is supplied with certified thread brass plug
  • Color: RAL 6002 – Green

Optional Features

  • Frequency: 60 Hz
  • Other voltages up to 690 V
  • Design H
  • Class “H” insulation
  • Thermal protection:
  • Thermostats or RTD-PT 100 on winings and bearings
  • Additional terminal box
  • Space heaters
  • Drip cover for vertical applications
  • Double shaft end
  • Encoder
  • Cable glands in plastic and brass;
  • Blower kit (TEBC)
  • Roller bearings


Comintec Torque Limiters

Textile Industry Gearboxes

The textiles manufacturing industry offers various challenges to machine designers, especially in mechanical power transmission. Almost every part of the textile manufacturing process utilises gearboxes of some description.

Textile Manufacturing Process

The textile manufacturing process encompasses many individual activities:

  • Textile fibre preparation
  • Winding, spinning
  • Knitting, texturing, refining
  • Washing, drying, bleaching
  • Weft knitting
  • Finishing

In addition to the standard textile machines for spinning, knitting, and weaving, other textile preparation machinery includes:

  • Dryer impellors
  • Drum filter drive
  • Sludge tank agitators
  • Carding machines

Mechanical Power Transmission

Many processes in the textile manufacturing industry have a high starting torque, which must be considered in the selection of mechanical transmission components. As a result, a high proportion of gearboxes are of the planetary design, which is suited to such high loads.

Wormboxes and bevel-helical motor drives are used for the majority of applications where constant speeds and torques are the operational normal. They provide a good balance between torque capacity and price, and are used as standard equipment by textile OEMs throughout the world.

Bonfiglioli A Series Helical-Bevel Gearmotor

All Torque’s Knowledge

All Torque Transmission has extensive experience dealing with the textile manufacturing industry, not only in the supply of gear motors, but also associated transmission peripherals such as chain drives, timing belt drives, pulleys, and couplings.