Zapex Gear Couplings – Flender

zapex

zapexZapex gear couplings link machine shafts and compensate for shaft misalignment with weak restorative forces.  High transmissible torque combined with compactness and light weight are the main characteristics of this coupling style.  Zapex coupling types are constructed on a modular principle, which means that application-specific solutions can be delivered quickly.  Zapex couplings require very little maintenance, and regular grease or oil changes at the prescribed intervals prolongs the service life of the coupling.

Zapex Applicationszapex 1

One thing that we have found over time is that Zapex couplings are suited for operation in extremely harsh operating conditions.  Drives such as those found in the iron smelting or cement processing industry almost exclusively demand couplings of Flender Zapex quality.  Additionally, this style of coupling is suitable for reverse operation and horizontal mounting positions and, in the case of type ZWNC, for vertical mounting positions.

Design

This style of coupling comprises two hub sections with external teeth which are mounted on the machine shafts.  Each set of external teeth engages in a flanged socket with mating internal teeth.  The flanged sleeves are connected via two flanges with close-fitting bolts.

The teeth are lubricated with oil or grease.  On the type ZW, DUO sealing rings are used to seal the tooth space.  The DUP sealing rings prevent the lubricant from escaping and dirt from entering the tooth space.  The parallel keyways must be sealed during assembly to prevent lubricant from escaping.

Function

The torque is transmitted through the coupling teeth.  The teeth are crowned, so angular displacement per tooth plane is possible.  Radial displacement can be compensated for via the space between the tooth planes.

 

 

Social Pages!

social media

As you may be aware, All Torque Transmissions is on various social platforms.  As a fairly social bunch of people, we like to keep active across all of them.att social

Our Social Pages

We have a twitter account, a facebook page, a google+ page and a LinkedIn company page.

Remember to ‘Like’ our facebook page to keep up-to-date with what is happening in the All Torque world.

Our twitter account has nearly 1300 followers, with people and businesses from all over the world getting our updates.

If you would like to get every update that we make on our ‘The Talk’ page, you can also enter your email address in the box at the bottom right of this page.  Once again, we have hundreds of subscribers and they can all attest that we have NEVER sent them a spam email or sold information to a foreign call centre.

Make sure you connect with us on any of the platforms listed.

social mediaWhy Do We Use Social Media?

Our social media pages give us the chance to keep in touch with customers and suppliers (and anyone else interested in the power transmission industry) from all around the world.  We normally get involved with conversations regarding the mechanical power transmission industry, as well as B2b business in general.

It was interesting to note that on the day we in Melbourne experienced a 44 degrees C heatwave, one of our Canadian customers was enjoying temperatures of -20 degrees C.  We kept each other informed thanks to twitter, and it was fortunate that there wasn’t a power outage either in Victoria or Canada!

Speak To Us

The best way to have any questions answered is by speaking to us!  Give us a call in either Braeside or Preston.

 

 

Dodge E-Z Kleen Bearings

The Dodge E-Z Kleen high performance polymer and stainless steel housed mounted bearing range was developed at the behest of the food and beverage industry, which are continually in the fight against contamination from bacteria such as E. coli, salmonella, and staphylococcus aureus.

All Torque Transmissions has partnered with Dodge, to be Victorian distributors for the Dodge E-Z Kleen mounted bearing range.

Dodge E-Z Kleen Solid-Base Housingdodge e-z kleen

  • Manufactured with no cavities and no fillings – no traps for bacteria
  • Features anti-microbial polymer that helps prevent bacterial and fungal growth
  • Housing strength exceeds static bearing capacity
  • Designed with stainless steel lubrication fittings and stainless steel ferrules in bolt holes
  • 316 Series stainless steel housing also available
  • For no relube (NL) remove the lube fitting and install the polymer plug that is shipped with each bearing
  • Retains dimensional stability in harsh environments
  • No flaking or peeling, even after repeated washdowns
  • Provides excellent chemical resistance
  • Available with open enclosed end closures

 

Dodge E-Z Kleen Corrosion-Resistance Ball Bearing Inserts

  • Corrosion resistant Proguard Plus seal with stainless steel flingers
  • Corrosion-resistant inner and outer ring
  • Stainless steel balls and lube fitting
  • Stainless steel setscrews (SC) and stainless steel capscrew (DLOK)
  • Relubricable
  • Anti-rotation pin
  • Reinforced, stabilised nylon cage
  • Inch and metric dimensions

 

Dodge E-Z Kleen Housing Styles

Polymer

  • Pillow block
  • Tapped-base pillow block
  • 2 and 4 bolt flange
  • Flange bracket
  • Wide slot take-up

 

Stainless steel

  • Pillow block
  • 2 and 4 bolt flange

 

Dodge E-Z Kleen ball bearings are primarily designed for radial loading.  However, they have the capacity to carry thrust loads and combined radial/thrust loads.

For more technical information regarding the Dodge E-Z Kleen range, download the E-Z KLEEN Bearings TechSpec catalogue.

March 2014 – PMI

The March 2014 Performance on Manufacturing Industry results have been released by PriceWaterhouseCoopers and Australian Industry Group, with a contraction of 47.9 being recorded.pmi march

The unstoppable Australian dollar tenaciously maintains strength, actually increasing in value over the preceding period and remaining one of the main concerns for Australian manufacturers.

Margin pressure also continues to exist, evidenced by the selling price sub-index crashing to 39.2 (the lowest ever recorded) and the input costs index still expanding at 67.7, although this is a significant drop of 7.4 from February.

The food and beverage sub-sector remained one of the strongest, with petroleum, coal and chemicals also buoyant.

12 month averages paint a clearer picture of Australian manufacturing overall, with the PMI at 46.8 and exports at 29.5.

A full breakdown of the results can be accessed by clicking this link… PMI March 2014

 

KB Hybrid Drives Video

KB Electronics’ KBAC Hybrid Drive remains one of the simplest yet most versatile variable speed drives available.

The fact that it comes in a NEMA 4X (washdown) enclosure is purely a bonus.

Here Richard Fritts of KB discusses some of the advantages of the KBAC with Design World’s Paul Heney.